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IBM Breeds Cross-Foundry Design Program

In its quest to make smaller, more cost-effective chips IBM said it has chartered a cross-foundry design "enablement" program this week with Singapore-based Chartered Semiconductor Manufacturing.

The Armonk, N.Y.-based computer maker said it wants to "significantly increase the pool of available IP and design solutions for 90-nanometer chips and beyond," which continues to be one of the fastest emerging areas in the System-on-Chip (SoC) design sector.

The partnership is a shot across the bow of Taiwan-based semiconductor foundries like TSMC and UMC , which are now expected to offer similar plans in order to keep up.

"We have the most advanced and production-worthy common 90-nm process available today. The next step is to help our customers rapidly design and implement new products based on the technology," Bernie Meyerson, vice president and chief technologist, IBM Systems and Technology Group said in a statement.

The problem facing chipmakers is the cost of actually building and bringing smaller chips to market. The industry trend to move to 90nm comes with an estimated $30 million price tag, according to the 2003 edition of the International Technology Roadmap for Semiconductors (ITRS).

Industry leaders say that cost may be mitigated in building larger sized wafers, which would fit more chips on it per-square-millimeter, but that may take another eight years to come to fruition. The industry currently uses 200mm and 300mm wafers that cost about the same to produce.

"How much a chip costs, depends on how many you can get on a wafer," Semiconductor Industry Association vice president for Technology Juri Matisoo told internetnews.com in a January interview. "The rule of thumb is that an average wafer costs between $1,000 to $2000. There is a roadmap to increase that wafer size to 400mm starting around 2012, but that is a ways off."

IBM said it is working with Chartered to expand the program for design technology and service providers with the promise of "pre-qualification" for the joint IBM-Chartered 90-nm silicon process platform.

The companies say the first key milestone is shared library support with companies that compile baseline libraries. Big Blue has already signed up two design library partners: Silicon Valley-based Artisan Components and Virage Logic .

Artisan said its front-end views for Advantage Memory Generators, SAGE-X Standard Cell and general-purpose I/O libraries are expected to be available in the second quarter of 2004 for the Low-K process. Complete views are expected to be available by the third quarter of 2004.

Likewise, Virage said its Technology-Optimized Platform and ASAP Logic Metal Programmable Cell Libraries would be available on the Chartered and IBM joint 90-nm manufacturing process platform starting in the second quarter of 2004.

IBM has been at the forefront of nanotechnology development. The company's work with carbon nanotube logic circuits and molecular electronics, for example, is squarely aimed at maintaining its commercial edge through the release of more powerful computers five, 10 or 15 years into the future and beyond.

What's different about IBM is the company's resources. Most other nanotech initiatives and companies, even the U.S. National Nanotechnology Initiative's $600 million budget, pale in comparison.

IBM has and is investing billions in nano. Its latest chip plant in East Fishkill, N.Y., cost $2.5 billion.